What They Asked For

The client required a complete external refurbishment package for a live Hyundai dealership. The building’s exterior had weathered over time and needed restoration to meet the brand’s high presentation standards.

The scope of work included:

• Commercial pressure washing of all external surfaces
• Cladding re-coating across all elevations
• Full external decoration works.

All work needed to be completed while the dealership remained fully operational, too. This meant working around customer visits, vehicle deliveries, test drives, and the constant movement of staff and vehicles across the forecourt.

What We Did

ACS carried out a full external transformation of the dealership. The project restored the building’s appearance through specialist cleaning, protective coatings, and comprehensive decoration works.

We began with thorough commercial pressure washing across all external surfaces because years of road dirt and weathering had dulled the building’s appearance. Our industrial-grade cleaning equipment removed all contaminants and prepared surfaces for the coating works that followed.

The cladding re-coating programme addressed all external panels. We applied high-performance coating systems that restore colour, provide weather protection, and extend the lifespan of the cladding. This modern coating technology offers superior durability compared to original finishes, which means the dealership also benefits from better long-term performance.

Once this was complete, the external decoration work completed the transformation. We treated all metalwork, fascias, and architectural details to create a uniform, professional finish across the entire building. This comprehensive approach meant every visible element received the attention it needed, not just the obvious problem areas.

Throughout the project, the dealership remained fully operational. Customers continued to visit the showroom, vehicles were displayed on the forecourt, and sales activity proceeded as normal.

Our team of expert operatives worked around these activities to deliver the refurbishment without impacting the client’s business.

How We Did It

Working in a live car forecourt environment required careful planning from the outset. As such, vehicle movement, customer parking, and access to the showroom all needed to be maintained throughout the project.

Strong communication, therefore, proved essential, and we coordinated daily with the dealership management team to understand their operational priorities and schedule our activities accordingly. When important customer appointments or vehicle handovers were planned, we adjusted our work areas to keep those zones clear and accessible.

Safety was also paramount in this environment. Car forecourts present unique hazards with constant vehicle movements, customer foot traffic, and the proximity of working at height due to public areas. We therefore implemented strict safety procedures, used clear barriers and signage, and maintained controlled working zones at all times.

The project was delivered efficiently through experienced site supervision. Our team understands how to work in retail environments where appearance and customer experience matter. As a result, we kept work areas clean and tidy, minimised noise during busy time periods, and maintained a professional presence throughout.

Attention to detail also made the difference between adequate work and excellent results. We made sure that clean edges on all coating work protected vehicles and customer areas from overspray. We also inspected every section before considering it complete. This methodical approach delivered the high-quality finish the client expected.

The Result

The dealership exterior was completely refreshed and modernised. The building now presents a clean, professional appearance that reflects well on the Hyundai brand and creates a positive impression for customers visiting the forecourt.

Key outcomes included:

• Refreshed and modernised dealership exterior across all visible areas
• Minimal disruption to the client’s daily operations and sales activities
• High-quality finish delivered across all external areas
• Protected cladding that will resist weathering and maintain appearance
• Zero incidents or customer complaints throughout the project
• Positive client feedback on both workmanship and professionalism
• Improved overall appearance and presentation of the dealership.

The successful delivery demonstrated ACS Coatings’ capability to manage commercial refurbishment works in live retail environments. Our ability to maintain quality standards while working around operational constraints made this project a success for both the client and their customers.

This project highlights our experience in automotive retail facilities and our understanding of how to deliver excellent results without disrupting business operations.

What They Asked For

The client required a large-scale external refurbishment package for an industrial unit at Tysley. The roof covering, approximately 16,000m², needed restoration, and external areas required refreshing to improve both protection and appearance.

The scope included:

• Liquid roof coating application across the entire roof area
• External cladding decoration
• Window frame decoration works.

All works also needed to be delivered while the industrial unit remained operational. This meant coordinating around tenant activities and maintaining access to the facility throughout.

What We Did

Our team completed a full roof restoration package across the entire 16,000m² roof area. Given the scale, this represented one of our larger roofing projects and required significant resources and careful planning.

We used specialist liquid coating systems supplied by HD Sharman. These high-performance coatings create seamless waterproof membranes that protect against water ingress while accommodating thermal movement. The HD Sharman systems also offer superior durability compared to traditional roofing materials and provide long-term protection that reduces future maintenance costs.

Before coating application, our team carried out extensive surface preparation across the entire roof. We cleaned all areas thoroughly, addressed any substrate damage, and ensured surfaces were properly prepared for the coating system. This preparation work is essential for achieving proper adhesion and long-term performance.

Alongside the roofing work, we carried out external cladding decoration to refresh the building’s appearance. Years of weathering had dulled the cladding finish, but our coatings restored the original colour and provided renewed protection against UV exposure.

Finally, window frame redecoration completed the external transformation. We treated all frames to create a uniform, professional finish that complemented the restored roof and cladding.

This comprehensive approach meant every visible element of the building received attention.

How We Did It

Coating 16,000m² isn’t something you complete in a few days, and it requires careful planning. We developed a phased approach that divided the roof into manageable sections, allowing us to progress systematically while maintaining quality standards.

Our experienced roofing teams worked through each phase methodically. Surface preparation, primer application, and topcoat layers all had to be completed to manufacturer specifications. And we maintained close site coordination to guarantee smooth transitions and avoid gaps or inconsistencies in the finished coating.

Weather monitoring was also essential because liquid coating systems need specific temperature and humidity conditions for proper curing. Our site management team tracked forecasts and adjusted daily work plans to maximise productive hours during suitable weather windows. This proactive approach helped us hit our time constraints despite the unpredictable British weather.

Working within a live industrial environment also required careful coordination. We maintained clear communication with the tenant and scheduled our activities to minimise any potential disruption. Access routes remained clear, too, and we made sure our work areas never interfered with daily operations.

Safety controls were paramount given the scale and height of the works. All our operatives hold relevant working-at-height qualifications, and we implemented comprehensive edge protection and fall prevention measures. Regular safety briefings and site inspections also maintained standards.

The HD Sharman coating systems we used provided excellent workability and application characteristics. Our teams found the materials responsive and forgiving, which helped maintain consistent quality across the vast roof area. The manufacturer’s technical support also proved valuable during the application process.

The Result

We successfully restored the entire 16,000m² roof area, creating a durable waterproof membrane that will protect the building for years to come. The industrial unit now benefits from comprehensive weather protection, improved appearance, and the confidence that comes with a professionally installed coating system.

Key outcomes included:

• 16,000m² roof area successfully restored using specialist liquid coating systems
• Long-term protection achieved through HD Sharman high-performance coatings
• Improved appearance across roof, cladding, and window frame areas
• Seamless waterproof membrane eliminating leak risks
• Extended roof lifespan reducing future maintenance costs
• Minimal disruption to the client’s operations during the works
• High-quality finish delivered across all refurbishment elements
• Project completed on programme despite weather challenges.

The client was extremely pleased with both the quality of our work and our professional approach throughout the project. Our ability to deliver such a large-scale industrial refurbishment while maintaining high standards demonstrated our experience in managing complex roofing programmes.

This project also showcases our capability to handle large roof restoration works efficiently while delivering the quality and reliability that property managers like JLL expect from their contractors.

What They Asked For

London Luton Airport required a large-scale refurbishment and restoration package across three major aircraft hangars. The scope represented one of the most comprehensive airport maintenance programmes undertaken at the facility.

The works included:

• Full roof restoration
• Cut-edge corrosion treatment
• Commercial pressure washing and surface preparation
• Liquid roof coating application
• Skylight replacement
• Internal decoration works
• Cladding spraying
• Cladding replacement.

All work had to be delivered within a live airport environment. This meant operating under strict aviation safety protocols, coordinating around aircraft movements, and maintaining full operational capability throughout the project.

What We Did

ACS successfully restored three huge aircraft hangars at London Luton Airport, delivering a complete refurbishment package across roofing, cladding, and internal areas. The scale of the project required careful coordination across multiple fronts, with different teams working simultaneously on roofing, cladding, and internal works.

The roof restoration programme began with extensive commercial pressure washing to remove years of contamination from the vast roof surfaces. Given the size of aircraft hangars, this work was significant, and it had to be completed to exacting standards.

Our team then carried out comprehensive, cut-edge corrosion treatment across all affected areas. Aircraft hangars are particularly susceptible to cut-edge corrosion due to their large roof spans and exposure to aviation fuel vapours, moisture, and temperature fluctuations. Treating this corrosion will prevent deterioration and protect the structural integrity of the roof systems for longer.

Next, we applied advanced liquid roof coating systems across the entire roof area of all three hangars. These high-performance coatings provide seamless waterproofing, UV protection, and thermal performance.

The skylight replacement programme improved natural lighting throughout the hangars while upgrading thermal efficiency. They will also reduce energy costs and create better working conditions for maintenance personnel.

External cladding spraying and cladding replacement works restored the hangars’ external appearance while providing long-term protection. Where panels were beyond repair, we replaced and spray-finished them to match the restored sections. This created a uniform appearance across all three structures.

Finally, internal decoration works completed the transformation, with commercial painting services applied throughout internal areas to create clean working environments.

How We Did It

This was a six-month project involving more than 40 operatives, making it one of the largest projects ACS Coatings has completed to date. Managing a workforce of this size across three separate hangars within a live airport environment required exceptional planning, coordination, and project management.

A dedicated site management and supervisory team was also in place throughout the project. This team coordinated daily work, managed health and safety across multiple areas, liaised with airport operations, and ensured smooth delivery of all areas.

Working within a live airport environment presented unique challenges that went far beyond typical commercial building refurbishment projects. As a result, all operatives required security clearance and aviation-specific safety training. All work had to be coordinated around aircraft movements, too, with certain activities restricted during operational hours.

The project also required strict adherence to airport-specific regulations. This included everything from material storage and waste management to hot works permits and emergency procedures. Our experienced management team navigated these requirements efficiently while maintaining progress.

Communication was also essential to the success of this project. Daily coordination meetings with airport facilities management ensured that our activities never conflicted with their operations. And when schedule changes or urgent maintenance issues arose, our team responded flexibly while maintaining overall programme targets.

The scale of the works meant multiple trades and activities progressed simultaneously across the three hangars. Roofing teams worked at height while cladding specialists operated on external elevations and decorators completed internal areas. Coordinating these activities required careful sequencing and supervision to maintain productivity.

The Result

The project delivered a complete transformation of three large airport hangars, with everything completed to the high standards required for the aviation industry. The hangars now benefit from restored roofing systems, protected cladding, improved natural lighting, and refreshed internal finishes that will serve the airport for many years to come.

Key outcomes included:

• Three large airport hangars fully restored across the roofing, cladding, and internal areas.
• Excellent feedback received from London Luton Airport on workmanship and project management.
• High-quality finishes delivered throughout despite the complexity and scale of the works.
• Zero safety incidents across six months and more than 40 operatives.
• Works completed successfully within a highly regulated live airport environment.
• Full compliance with all aviation safety protocols and airport operational requirements.
• Continued relationship and additional works secured with the airport following project completion.

The successful delivery of this major project demonstrates ACS Coatings’ capability to manage large-scale, complex refurbishment programmes in the most demanding environments.

The additional work secured following completion reflects the client’s confidence in our ability to deliver exceptional results under challenging conditions.

This project stands as one of ACS Coatings’ flagship achievements, showcasing our experience in aviation facilities and our project management capabilities. It also shows our ability to scale resources effectively while maintaining the highest quality standards.